Hustler-turf 1500 Manuel d'utilisateur

®•••••••Excel Industries, Inc.•••••P.O. Box 7000•••Hesston, Kansas•67062-2097Hustler® 1500 Greens MowerParts Manual

2-4 114443_1011Footrest124398811121081499996695771471471413127141515153" TYP6

Part PageNo. No.Part PageNo. No.Part PageNo. No.i-2 114443_1011115684 6-11263517 3-3348417 5-3550984 2-5550985 2-5550986 2-5551011 2-3551015 9-5, 9-95

114443_1011 i-3Part PageNo. No.Part PageNo. No.Part PageNo. No.603161 6-11603176 7-23603181 7-13603194 6-6603195 6-6603196 6-6603198 7-25603202 3-1760

114443_1011 2-5FootrestINDEX NO. PART NO. QTY. DESCRIPTION1 550986 1 FLOOR PLATE (WITH TREADS & DECALS)2 602920 1 FWD-REV DECAL3 112852 1 FOOT PAN

2-6 114443_1011Basket13245

114443_1011 2-7BasketITEM NO. PART NO. QTY. DESCRIPTION1 602779 1 BASKET2 114139 1 STIFFENER3 601098 5 CB 10-24 X .500 ZYNC4 704932 5 FW .219 X .500 X

2-8 114443_1011

114443_1011 3-1Section 3Steering Wheel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Drive Linkage. . . . . . . . .

3-2 114443_1011Steering Wheel Support 1782345569101112131415161718162219202123124

114443_1011 3-3Steering Wheel Support INDEX NO. PART NO. QTY. DESCRIPTION1 112050 1 STEERING TUBE2 768259 2 BUSHING3 602924 1 STEERING DECAL4 068023 1

3-4 114443_1011Drive Linkage117202723456781214910911151618171623241921222025242019262017VIEWED FROMREAR OF MOWER121311

114443_1011 3-5Drive LinkageINDEX NO. PART NO. QTY. DESCRIPTION1 602610 1 CABLE, PUSH/PULL 2"STRK2 036384 1 SPRING 1/4 COIL PL 1.233 038828 1 CS

3-6 114443_1011Drive Linkage191828203020313220333417291920332415161617193531203736VIEWED FROMREAR OF MOWERVIEWED FROMUNDERNEATH

114443_1011 3-7Drive LinkageINDEX NO. PART NO. QTY. DESCRIPTION28 551017 1 FWD/REV PEDAL (W/ TREAD)29 602706 1 STEP TREAD30 056325 3 CB .250-20 X 1.00

3-8 114443_1011Drive Linkage19194338443739174847464119202042404520

114443_1011 3-9Drive LinkageINDEX NO. PART NO. QTY. DESCRIPTION38 016774 1 NT #10-24 HXFLK ZN39 601839 2 PIVOT SPACER BUSHING40 052837 1 CS .312-18 X

3-10 114443_1011Rear Steering Fork1511237666613148151718161920202221231228252930313224262744910

114443_1011 3-11Rear Steering ForkINDEX NO. PART NO. QTY. DESCRIPTION1 602726 1 VINYL CAP2 705954 1 CS .500-13 X 1.250 HX G5 ZN 3 602668 1 FW .531 X

3-12 114443_1011Brake66112338415754910124125

114443_1011 3-13BrakeINDEX NO. PART NO. QTY. DESCRIPTION1 602384 2 HUB ASSY (WITH STUDS)2 602383 2 BRAKE ASSY3 064014 8 CS .312-18 X .875 HX G5 ZN4 76

3-14 114443_1011Brake13141516

114443_1011 3-15BrakeINDEX NO. PART NO. QTY. DESCRIPTION13 112853 1 BRAKE STEP TREAD14 601822 1 NUT PLATE, .420 CENTERS15 602538 1 SWITCH PLUNGER, NC/

114443_1011 c-1Table of ContentsGeneral InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1O

3-16 114443_1011Brake268182821231719202222242527252930313131252532

114443_1011 3-17BrakeINDEX NO. PART NO. QTY. DESCRIPTION17 551016 1 BRAKE PEDAL18 056325 2 CB .250-20 X 1.000 FUL Z19 112799 1 LATCH PLATE20 768515 4

3-18 114443_1011

114443_1011 4-1Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Wheel & Tire Bre

4-2 114443_1011Wheel & Tire11121322

114443_1011 4-3Wheel & TireINDEX NO. PART NO. QTY. DESCRIPTION1 602463 3 WHEEL & TIRE ASSY 20 X 10-102 061077 15 WHEEL NUTNOTES:1. Inflate ti

4-4 114443_1011Wheel & Tire Breakdown231602463INDEX NO. PART NO. QTY. DESCRIPTION1 602466 1 TIRE, 20 X 10-102 602467 1 WHEEL, 10 X 83 019521 1 TIR

114443_1011 5-1Section 5Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Instrument Panel .

5-2 114443_1011Battery123565547548POSITIVE NEGATIVE CABLE (BLACK)CABLE (RED)BATTERY1

114443_1011 5-3BatteryINDEX NO. PART NO. QTY DESCRIPTION1 769356 2 CS .250-20 X 4.25 HX G5 Z2 768515 2 FW .281 X .625 X .051/.080H3 348417 1 BATTERY C

c-2 114443_1011

5-4 114443_1011Instrument Panel13411115127171432655105101589545451167612323

114443_1011 5-5Instrument PanelINDEX NO. PART NO. QTY. DESCRIPTION1 112661 1 INSTRUMENT PANEL2 603323 1 INSTRUMENT PANEL DECAL3 114884 1 INSTRUMENT PA

5-6 114443_1011Instrument Panel181819262021242325262230272829517343439313132334445674712773837344331404159364649455034515373452165435484YEL/GREYBLKBLK

114443_1011 5-7Instrument PanelINDEX NO. PART NO. QTY. DESCRIPTION18 043299 2 KNOB19 602646 1 RUBBER BELLOW20 712257 3 RED INDICATOR LIGHT21 769166 1

5-8 114443_1011Glove Box Breakdown213INDEX NO. PART NO. QTY. DESCRIPTION1 602846 1 GLOVE BOX BASE2 602845 1 GLOVE BOX LID3 603464 1 GLOVE BOX LATCH W/

114443_1011 6-1Section 6Engine & Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Engine Service Parts .

6-2 114443_1011Engine & Pump34511514101213161715223215151418141520213223632338372425262724252829253124 25323083671911REDREDBLK1333311119BLKYELORGP

114443_1011 6-3Engine & PumpINDEX NO. PART NO. QTY. DESCRIPTION1 N/A 1 ENGINE 18HP BRIGGS2 064345 4 CS .312-18 X 2.000 HX G53 768523 24 FW .343 X

6-4 114443_1011Engine & Pump403837 2234142404346454750511415521553484936323445455

114443_1011 6-5Engine & PumpINDEX NO. PART NO. QTY. DESCRIPTION40 712372 2 KEY 1/4 SQ X 0.66 LG41 602544 1 COUPLER HALF 1"42 602546 1 COUPLER

114443_1011 1-1General InformationThis Manual covers Hustler® 1500 Greens Mower models 929802US & 929810US.Service LiteraturePART NO. DESCRIPTION1

6-6 114443_1011Engine Service Parts123INDEX NO. PART NO. QTY. DESCRIPTION1 603194 1 AIR CLEANER ELEMENT2 603195 1 SAFETY FILTER ELEMENT3 603196 1 ENGI

114443_1011 6-7This page intentionally left blank.

6-8 114443_1011Fuel System212345556663178

114443_1011 6-9Fuel SystemINDEX NO. PART NO. QTY. DESCRIPTION1 602980 2 3.0" CUSHIONED CLAMP2 767954 2 FW .406 X .812 X .060 SAE3 055822 5 CS .37

6-10 114443_1011Fuel System10121311141518232416171920212225318AA918VIEWED FROMUNDERNEATH30312928B1827C18

114443_1011 6-11Fuel SystemINDEX NO. PART NO. QTY. DESCRIPTION9 602702 1 FUEL TANK10 602703 1 REAR COVER11 602916 1 RATCHETING GAS CAP, 3.5"12 71

6-12 114443_1011

114443_1011 7-1Section 7Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2Hydraulic—Oil Cooler . . .

7-2 114443_1011Hydraulic Reservoir112276131465861391211101173

114443_1011 7-3Hydraulic ReservoirINDEX NO. PART NO. QTY. DESCRIPTION1 112383 1 HYDRAULIC RESERVOIR2 781658 2 FTG, -8 MORB/HEX PLUG3 603359 1 FTG, 3/8

1-2 114443_1011Standard TorquesThe following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap sc

7-4 114443_1011Hydraulic Reservoir17211415191614152215141615231816151514241520

114443_1011 7-5Hydraulic ReservoirINDEX NO. PART NO. QTY. DESCRIPTION14 034280 6 CS .312-18 X .750 HX G515 768523 14 FW .343 X .687 X .051/.080H16 034

7-6 114443_1011Hydraulic—Oil Cooler171512354747813610912616214112172

114443_1011 7-7Hydraulic—Oil CoolerINDEX NO. PART NO. QTY. DESCRIPTION1 034280 10 CS .312-18 X .750 HX G52 768523 16 FW .343 X .687 X .051/.080H3 1121

7-8 114443_1011Hydraulic—Oil Cooler Hoses232212302629282627192524421201831

114443_1011 7-9Hydraulic—Oil Cooler HosesINDEX NO. PART NO. QTY. DESCRIPTION18 114404 1 BYPASS MOUNT PLATE19 601429 1 UBOLT .250-20 X 1.125 DIA20 7685

7-10 114443_1011Hydraulic Valve Block61741441719311121245551516454618209471086413

114443_1011 7-11Hydraulic Valve BlockINDEX NO. PART NO. QTY. DESCRIPTION1 064329 4 CS .250-20 X .625 HX G52 768515 4 FW .281 X .625 X .051/.080H3 0640

7-12 114443_1011Manifold Block2317232625241722202521VIEW FROM FRONTBAFCDEGIJKHLMNVIEW FROM REAR

114443_1011 7-13Manifold BlockINDEX NO. PART NO. QTY. DESCRIPTION17 781534 6 FTG, STR-8 MORB/-8MS18 602573 1 FTG, TEE 8 MORB/6MSL19 602563 1 FTG, 6-4

114443_1011 2-1Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Footrest . . . . . .

7-14 114443_1011Manifold Block—Cont.352827292930323329343131QPQPO

114443_1011 7-15Manifold Block—Cont.INDEX NO. PART NO. QTY. DESCRIPTION27 781658 1 FTG, -8 MORB HEX PLUG28 601569 1 FTG, -8 MORB HEX PLUG29 602450 10

7-16 114443_1011Traction Drive1412356716111118

114443_1011 7-17Traction DriveINDEX NO. PART NO. QTY. DESCRIPTION1 781526 4 FTG, 90°-10 MORB/-8 MORFS2 602490 1 HOSE ASSY, RIGHT WHEEL3 602491 1 HOSE

7-18 114443_1011Traction Drive91013141511121314159101112161717

114443_1011 7-19Traction DriveINDEX NO. PART NO. QTY. DESCRIPTION9 008193 8 NT .500-13 HX G5 ZNYC10 767962 8 FW .531 X 1.063 X .090 SAE11 602390 2 MOT

7-20 114443_1011Hydraulic—Steering23461078125101113591

114443_1011 7-21Hydraulic—SteeringINDEX NO. PART NO. QTY. DESCRIPTION1 000331 1 WIRE TIE, SMALL/SHORT2 602604 1 HOSE CLAMP, .6253 079210 1 FW .344 X 1

7-22 114443_1011Hydraulic Reel Drive 17142119271621428117513242061828121551025221527152720202023287895173029313131313131317321192122242526213333333

114443_1011 7-23Hydraulic Reel DriveINDEX NO. PART NO. QTY. DESCRIPTION1 114470 1 HYDRO PLATE2 602727 3 CS .312-18X1.0 BHSK ZNYC3 808485 3 RIVET NUT,

2-2 114443_1011Frame123458982VIEWED FROMREAR OF FRAME4672181011

7-24 114443_1011Hydraulic Reel Lift11116121312315101718127842659713131419

114443_1011 7-25Hydraulic Reel LiftINDEX NO. PART NO. QTY. DESCRIPTION1 602497 1 HOSE ASSY, BLOCK FILTER2 602502 1 HOSE ASSY, FRONT BLANK3 602505 1 HO

7-26 114443_1011

114443_1011 8-1Section 8Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2ROPS. . . . . . .

8-2 114443_1011Seat426122319531331098152171112718368999128131416192012212223424912252728

114443_1011 8-3SeatINDEX NO. PART NO. QTY. DESCRIPTION1 602475 1 SEAT2 797076 2 CS .437-20 X 1.00 HX G8 ZNYC3 017129 4 FW .440 X 1.000 X .083 ZNY4 601

8-4 114443_1011ROPS123431

114443_1011 8-5ROPSINDEX NO. PART NO. QTY. DESCRIPTION1 602476 1 ROPS (WITH DECALS)2 058768 4 NT .625-11 HXZY NY3 728030 8 FW .656 X 1.312 X .090 ZNY4

8-6 114443_1011

114443_1011 9-1Section 9Front Lift Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2Rear Lift Arm . . . . .

114443_1011 2-3FrameINDEX NO. PART NO. QTY. DESCRIPTION1 551011 1 FRAME, 1500 (WITH DECALS)2 602814 2 1500 TRIPLEX DECAL3 602308 1 CUT HEIGHT DECAL4 N

9-2 114443_1011Front Lift Arm798111011223132112137341335151436323829331113545468212311111112161719202624122227283027302101825

114443_1011 9-3Front Lift ArmINDEX NO. PART NO. QTY. DESCRIPTION1 114292 1 RS FRONT STABILIZER2 114293 1 LS FRONT STABILIZER (NOT SHOWN)3 601084 2 SB

9-4 114443_1011Front Lift Arm535232115655523253323132513011749484750464544444342413940REELASSEMBLYRIGHT SIDELIFT ARMPART OFREEL ASSEMBLYPART OFREEL AS

114443_1011 9-5Front Lift ArmINDEX NO. PART NO. QTY. DESCRIPTION39 016527 2 CS .500-13 X 1.00 HX G5 ZN 40 712976 2 FW .531 X 1.375 X .125 ZNY41 11387

9-6 114443_1011Rear Lift Arm67879101110191815282912102025353334122627241023141332293121302527161514232351721720922111015

114443_1011 9-7Rear Lift ArmINDEX NO. PART NO. QTY. DESCRIPTION1 114294 1 STABILIZER ARM, REAR2 781153 2 BUSHING3 025296 3 FW .760 X 1.625 X .08 ZNYC4

9-8 114443_1011Rear Lift Arm50492910105251492950292829482710610646454447434241414039383637REELASSEMBLYLIFT ARMPART OFREEL ASSEMBLYPART OFREEL ASSEMBLY

114443_1011 9-9Rear Lift ArmINDEX NO. PART NO. QTY. DESCRIPTION36 016527 1 CS .500-13 X 1.00 HX G5 ZN 37 712976 1 FW .531 X 1.375 X .125 ZNY38 113873

9-10 114443_1011

114443_1011 i-1Numerical IndexPart PageNo. No.Part PageNo. No.Part PageNo. No.IndexPart Numbers000323 6-9000331 5-5, 6-3, 6-11, 7-9000430 3-17, 7-2300